QIMAO also provides specialized rotor/stator combinations for complicated applications: Ultra High Shear Mixers are capable of creating incredibly fine emulsions and dispersions that would otherwise entail the use of a costly colloid mill or high-pressure homogenizer. Many famous laboratory and production models are available from stock in batch and inline designs. Pharmaceuticals, meats, cosmetics, ink, adhesives, plastics, and coatings are only a several of the companies that use high shear mixers.
Product Introduction
HOW DOES A HIGH SHEAR MIXER functioning?
If a force moves a piece of an object in the same parallel plane, and another piece of it in the opposite direction, it is called shear. A variable rotor speed allows the shear energy quantity for each procedure to be individually tailored. This technique will be used to blend a liquid, solid or gas in a liquid that can not instances be mixed with. For homogenization, dispersion, emulsification or reduction of the particle size, high shear mixing may be used. A high shear mixer uses a high speed rotor, which guides the material to a stationary stator and thus shakes the material outward.
WHAT’S THE DIFFERENCE BETWEEN HIGH PRESSURE HOMOGENIZER AND HIGH-SHEAR MIXER?
High shear blenders rely on the shaving of a rotor or stator, whereas high-pressure homogenizers use high energy to shape pressure differentials to homogenize or minimize ingredients in size. The distance between conventional rotor and stator blenders and the High Pressure Homogenizers can be closed in submicron size reductions with high rpm, high shear rotor/stator blender.
What are inline batch mixers and how are high shear mixers they different than?
A high shear blender has an inlet that feeds the ingredients into the shaving region perpendicularly and an outlet that discharges the fluid axially. As opposed to a lots mixer, a high-shear inline feeds and output material is always perfectly hydrated, emulsified or homogenized in a single pass. By contrast, batch mixers involve the mixing of materials in a tank for long stretches, and 100% dispersion is never obtained, limiting the yield of goods and waste of useful materials.
High-shear blenders deliver a couple of benefits over batch blenders. They enable the mixing environment to be more regulated, are less bulky, allow continuous in-line mixing and can deliver results within a fraction of the time.
WHAT ARE sound APPLICATIONS OF HIGH SHEAR MIXERS?
Illustrations with uses High shear mixers are often used for the following applications:
Varying viscosity liquid-liquid mixing
Solid-liquid suspension
Powder-liquid dispersion
Liquid emulsification and homogenization
Particle size reduction
WHAT ARE SOME OF THE EVERYDAY CONSUMER GOODS THAT CAN BE manufactures USING HIGH SHEAR MIXING?
The blending or disbursal of liquid or solid compounds is essential for dozens of consumer goods. For instance, salad dressings, paintings, cosmetic products, detergents, shampoos, salad oints and toothpaste are products used to make a reliable quality product. High shear mixers are excellent for dispersing wet powders and modifiers in rheology.
WHICH HIGH SHEAR MIXER Those Are BEST FOR MY NEEDS?
Liquids' processing experts will assist you in determining which high shear mixer is best for your application. We will help you find a solution for your vital application, whether you need inline or batch mixing, powder dispersion, or liquid-liquid mixing.
ARE THERE ANY LABORATORY Versions OF HIGH SHEAR MIXERS?
Yes, using a laboratory high shear mixer to validate the technology for various applications is a practical approach for those with liquid processing needs to do so. It's also a simple and convenient way for the R&D team to test manufacturing processes and formulations before ramping up to full production capacity.
WHAT DOES A HIGH SHEAR MIXER COST?
Your investment in a high shear mixing machine, just like every other capital cost, would be determined by your processing application and needs. You may expect a high return on investment by buying an inline high shear mixer because it can reduce the processing time, improve yields, increase capacities, use less resources, and reduce related manufacturing and maintenance costs.
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